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Ultrasonic screwdriver sniffs out carbon fiber damage, planes book a check-up with The Doctor

Ultrasonic screwdriver sniffs out carbon fiber damage, planes book a check-up with The Doctor

Lighter planes means less fuel, means less money and, hopefully, lower ticket prices. Carbon fiber reinforcements are an enormous component to this plan; both Boeing’s latest bird and the double-decker Airbus make liberal use of the sunshine and robust composite. However, they don’t seem to be without their very own dangers; minute amounts of water can get into the carbon fibers, which then form ice at high altitude, damaging the fiber structures. This kind of miniature damage is — unlike aluminum versions — very difficult to identify. Embarrassingly, the engineers’ best bet to detect the ruined fibers until recently was to tap at the composite structures with a small hammer and listen for a hollow noise that may signpost water damage.

EADS , which is dependent upon carbon fiber reinforced plastic (CFRP) for its own Airbus fuselage, has now created an ultrasonic gun which may detect this damage. This sonic screwdriver is in a position to detect and visualize these invisible problems by bouncing pontificate the plane’s surface and, well, it’s like that hammer test, but a heck of much more precise. The corporate hopes to ready the device for normal use by the top of next year.

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